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IntraMotion Eco-Conveyors

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Energy costs are growing from year to year – the heating-oil bill or a visit to the filling station are constant reminders.​Whether greenhouse effect, global warming or scare resources: Everything suggests that the environmental aspect too will keep the price spiral turning – and no end is in sight.

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In the case of drive systems, the energy costs are often as high as the acquisition costs after just a few years. Energy-efficient drive systems are often more expensive to buy than conventional drives. However, the extra costs are in most cases paid back in the space of a few years from the energy savings that are made.

Therefore, the cost efficiency of the drive system can only be assessed within the scope of life-cycle cost analysis (Life-Cycle Costs).

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W przypadku systemów napędowych koszty energii osiągają już po kilku latach poziom kosztów zakupu.

Wydajne energetycznie systemy napędowe są często droższe w zakupie niż napędy konwencjonalne.

Zwiększone koszty amortyzują się jednak najczęściej w przeciągu kilku lat z uwagi na oszczędność energii.

Ekonomika całkowita systemu napędowego powinna być oceniana zawsze w ramach oceny kosztów cyklu życiowego (Life-Cycle-Costs).

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Efficiency of gear units 

The energy required can only be used effectively if the drive components employedoperate with ahigh level of efficiency.

Direct drives provide the highest level of efficiency as the drive motor works without any gear unit. However, drive units with chain gears are in many cases indispensable because a safety clutch is integrated in them.

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There are many different parameters that determine the energy efficiency of conveyor systems. The possible approaches to improving energy efficiency are equally as numerous. But not every measure produces a balanced trade-off between input and results. Only after analysing the mechanical process and the energy it demands is it possible to identify which measures make sense in each specific case.Read More

Problems in conveying

Today, the unwanted high level of friction in Conveyor systems leads to the following problems:

• the pulling medium (chain) is exposed to extreme levels of stress

• the sliding components build up high levels of heat.

This necessitates a high level of drive power. The energy efficiency of the drivecomponents is governed by:

• the efficiency ofthedrivecomponents

• the energyefficiency classofthemotors used.

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